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Quality Document – Timber Frame – Erecting
EMCL LTD QUALITY CONTROL SIGN-OFF FORM (FRAME ERECTING)
Project Name:
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House No:
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Street Name:
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Cell No:
Date Of Inspection:
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Date Of Re-Inspection:
Name:
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First
Last
E-mail:
EXTERNAL WORKS
EX1 - IS ALL PANELS FITTED AS PER THE DRAWING PROVIDED? MAKING SURE THEY ARE ALL CHECKED FOR PLUMB?
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COMPLETE
NOT COMPLETE
EX2 - IS THERE 3 NR PC1 AND PC2 BRACKETS FITTED TO ALL EXTERNAL CORNERS AND STRAIGHT JOINTS? THESE BRACKETS REQUIRE ALL HOLES TO BE FILLED WITH 50MM GALVANISED NAILS.
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COMPLETE
NOT COMPLETE
EX3 - IS THERE 4 NR FAS CLIPS FITTED TO ALL INTERNAL CORNERS? THESE BRACKETS REQUIRE ALL HOLES TO BE FILLED WITH 50MM GALVANISED NAILS.
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COMPLETE
NOT COMPLETE
EX4 - IS THE BLUE BREATHER MEMBRANE LOOSENED FROM ITS FOLDED POSITION AND STRETCHED TO ITS FINAL POSITION AND STAPLED OFF? ENSURE THAT WHEN THE MEMBRANE IS COMPLETE THAT NO TIMBER OR TAPE IS VISABLE. ALSO ENSURE THAT ALL REPAIRS ARE REPAIRED TO THE DETAIL PROVIDED BY KINGSPAN / EMCL LTD MANAGEMENT.
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COMPLETE
NOT COMPLETE
EX5 -IS THE ANCHOR STRAPS FITTED AS PER THE KINGSPANS LAYOUT? ENSURE THIS IS DONE AS PER THE LAYOUT APPLICABLE TO EACH HOUSE AS THEY CAN BE DIFFERENT FROM HOUSES TO HOUSE WITHIN THE SAME TYPE. ENSURE ALSO THAT THERE IS 6 NR 50MM STAINLESS STEEL NAILS PER EACH STRAP. ENSURE ALSO THAT THE CORRECT AMMOUNT OF STRAPS ARE FITTED AT DOORS AND WINDOWS, THIS WILL BE VISABLE ON THE DRAWINGS
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COMPLETE
NOT COMPLETE
EX6 - IS THE FLOOR PANEL FLUSH WITH THE EXTERNAL WALLS? IF THE WALL IS IN BEHIND THE LINE OF THE WALL BY ANYMORE THAN 5MM WE WILL BE REQUIRED TO PUT A RIP OF PLYWOOD TO BUILD IT OUT. THIS WILL ENSURE THAT THE CAVITY STAYS AT THE REQUIRED SIZE. EQUALLY IF THE FLOOR PANEL EXTENDS INTO THE CAVITY, WE WILL HAVE TO CALL THE MANUFACTURER FOR TECHNICAL ASSISTENCE OR CALL EMCL MANAGEMENT
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COMPLETE
NOT COMPLETE
EX7 - IS THE FLAT STRAPS FITTED AS PER FIRST FLOOR WALL LAYOUT? ENSURE THAT EACH STRAP MUST HAVE 6 NR 50MM STAINLESS STEEL NAILS POSITIONED IN FIRST FLOOR WALL AND 6 NR 50MM STAINLESS STEEL NAILS POSITIONED IN GROUND FLOOR WALL, UNDER NO CIRCUMSTANCES ARE FLAT STRAPS TO BE NAILED TO FLOOR DECK. NOT ALL BUILDINGS HAVE FLAT STRAPS, SO IT IS IMPORTANT TO HAVE FIRST FLOOR WALL LAYOUT WITH YOU TO CHECK THIS.
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COMPLETE
NOT COMPLETE
EX8 - IS THE RED FIRE BAGS FITTED TO THE LAYOUT AGREED WITH KINGSPAN? ENSURE THAT ONLY COMPETENT PEOPLE CAN FIT THE BAGS. ENSURE THAT THE EAVES HAVE BAGS. ENSURE THAT ALL ELEVATIONS GREATER THAN 10LM HAVE A RUN OF BAGS FROM THE DPC MEMBRANE TO THE APEX IN THE ROOF. ENSURE THAT THE BAGS TERMINATE ON THE DPC OR SITTING ALONG IT. ENSURE THAT AROUND ALL VENTS THERE IS CIRCLE OF FIRE BAGS.
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COMPLETE
NOT COMPLETE
EX9 - HAVE ALL THE LIFTING STRAPS BEING REMOVED?
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COMPLETE
NOT COMPLETE
EX10 - HAVE ALL FIXINGS (NAILS & SCREWS) A FULL COVER OF TIMBER AROUND THEM? ENSURE THAT NO NAIL OR SCREW POINTS ARE VISABLE.
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COMPLETE
NOT COMPLETE
ELEVATION - INSTALL THE DIMENSIONS THAT ARE TO BE RECORDED FOR KINGSPAN
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FRONT ELEVATION
Front Elevation 1:
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Front Elevation 2:
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Front Elevation 3:
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Front Elevation 4:
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Front Elevation 5:
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Front Elevation 6:
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Front Elevation 7:
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Front Elevation 8:
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Front Elevation 9:
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Front Elevation 10:
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Front Elevation 11:
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Front Elevation 12:
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Front Elevation 13:
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Front Elevation 14:
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LHS ELEVATION
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LHS Elevation 1:
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LHS Elevation 2:
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LHS Elevation 3:
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LHS Elevation 4:
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LHS Elevation 5:
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LHS Elevation 6:
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LHS Elevation 7:
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LHS Elevation 8:
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RHS ELEVATION
Tap To Enlarge
RHS Elevation 1:
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RHS Elevation 2:
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RHS Elevation 3:
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RHS Elevation 4:
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RHS Elevation 5:
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RHS Elevation 6:
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RHS Elevation 7:
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RHS Elevation 8:
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GROUND FLOOR
GF1 - IS THERE 4 NR, 80MM STAINLESS STEEL SCREWS FITTED THROUGH THE CLIP AND INTO THE WALLPLATE? ENSURE THE CLIPS ARE IN LINE FROM CORNER TO CORNER. ENSURE THAT THE CLIP IS AT A 90 DEGREE ANGLE AND THAT THE WALLS SITS TIGHT INTO THE CORNER OF THE CLIP.
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COMPLETE
NOT COMPLETE
GF2 - IS THE FIREPROFING DETAIL TO PARTY WALLS COMPLETE AND IS THE BATTEN FITTED? THE FOLLOWING IS THE PROCESS THAT HAS TO BE APPLIED - FILL THE RECESS WITH 2 NR RIPS OF CEMENT BOARD 50MM AND THEN COVER WITH A BATTEN (SCREWED THROUGH FROM THE BATTEN ON TOP). THEN FOLD THE PAPER DOWN, CUTTING IT NEATLY USING A 50MM X 50MM BATTEN AND GLUE IT TO THE FLOOR
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COMPLETE
NOT COMPLETE
GF3 - IS THE INSULATING DETAIL TO EXTERNAL WALLS COMPLETE AND IS THE BATTEN FITTED? THE FOLLOWING IS THE PROCESS THAT HAS TO BE APPLIED - FILL THE RECESS WITH 50MM HIGH DENSITY INSULATION AND THEN COVER WITH A BATTEN (SCREWED THROUGH FROM THE BATTEN ON TOP). THEN FOLD THE PAPER UP AND FOAM UNDER THE PAPER. CUT PAPER WITH THE TOP OF THE BATTEN AND STAPLE TO THE TIMBER TO STOP DEBRIS / DUST FROM FALLING BEHIND THE PAPER.
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COMPLETE
NOT COMPLETE
GF4 - IS ALL INTERNAL STUDS EXPRESS NAILED (@ 800MM CENTRES FOR LOAD BEARING WALLS) TO THE FLOORS? ENSURE THE STUDS ARE SQUARE, PARALLEL AND PLUMB.
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COMPLETE
NOT COMPLETE
GF5 - IS ALL STUD TO STUD FIXINGS COMPLETE IN THE LOAD BEARING WALLS AND ARE THEY NAILED AT 300MM CENTRES? ENSURE THAT ANY 45 DEGREE ANGLE JOINT IN THE STUDS IS NAILED BOTH SIDES OF THE JOINT @ 150MM CENTRES
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COMPLETE
NOT COMPLETE
GF6 - IS THE RACKING WALLS PLUMB?
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COMPLETE
NOT COMPLETE
GF7 - IS THE RACKING WALL NAILED FROM BOTH SIDES INTO THE FLOOR CASSETTE @ 150MM CENTRES?
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COMPLETE
NOT COMPLETE
GF8 - IS THE JOINT IN PARTY WALL SCREWED @ 200MM STAGGERED CENTRES WITH 120MM SCREWS? ENSURE ALSO THAT IF THE JOINT IS SLIGHTLY OPEN THAT IT IS FILLED WITH SILICONE AND FINISHED WITH FIRE FOAM.
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COMPLETE
NOT COMPLETE
GF9 - IS THE SITE FITTED PLASTERBOARD INSTALLED AND ALSO TAPED AND JOINTED?
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COMPLETE
NOT COMPLETE
GF10 - IS THE EXTERNAL CORNERS FOAMED? MAKE SURE ALL PLASTIC IS REMOVED BEFORE COMMENCING FOAMING
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COMPLETE
NOT COMPLETE
GF11 - IS THE JOINT BETWEEN THE FLOOR CASSETTES WHICH OCCURS OVER THE PARTY & EXTERNAL WALLS FIRE FOAMED? ENSURE FIRE FOAM IS USED
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COMPLETE
NOT COMPLETE
GF12 - FIT INSULATION IN FLOOR DECK WHERE MISSING (END HOUSE ONLY)
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COMPLETE
NOT COMPLETE
GF13 - IS THE FLOOR DECK SCREWED TO THE PARTY WALL @ 300MM CENTRES?
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COMPLETE
NOT COMPLETE
GF14 - IS THE FLOOR DECK NAILED TO THE EXTERNAL WALL @ 200MM CENTRES?
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COMPLETE
NOT COMPLETE
GF15 - IS THE STRONGBACK BRACING FITTED WITHIN THE FLOOR DECK? ENSURE THAT 10 NR NAILS ARE FIXED EITHER SIDE OF CENTRE (ASK FOR DETAILS IF UNSURE). ENSURE ALSO THAT THE BRACING IS FITTED TIGHT TO THE TOP OF THE JOIST
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COMPLETE
NOT COMPLETE
GF16 - IS THE BASE PLATES CUT OUT FROM THE INTERNAL DOOR OPENINGS?
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COMPLETE
NOT COMPLETE
GF17 - IS THE EXTERNAL DOOR OPENINGS CUT OUT AND IS THE AIRTIGHT TAPE FITTED AT FLOOR LEVEL?
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COMPLETE
NOT COMPLETE
GF18 - IS THE THUNDER BOLTS INSTALLED TO THE RACKING WALLS AT FLOOR LEVEL (END HOUSE ONLY)? ENSURE YOU CHECK GROUND FLOOR PLAN FOR THUNDER BOLT REQUIREMENT
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COMPLETE
NOT COMPLETE
GF19 - HAVE ALL THE LIFTING STRAPS BEING REMOVED?
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COMPLETE
NOT COMPLETE
GF20 - HAVE ALL FIXINGS (NAILS & SCREWS) A FULL COVER OF TIMBER AROUND THEM? ENSURE THAT NO NAIL OR SCREW POINTS ARE VISABLE.
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COMPLETE
NOT COMPLETE
FIRST FLOOR
FF1 - IS THE CLIPS FITTED TO THE FLOOR DECK USING 4 NR 30MM TWIST NAILS? ENSURE THESE CLIPS ARE KEPT STRAIGHT FROM CORNER TO CORNER AND PLUMBED WITH THE GROUND FLOOR PANELS. ENSURE THE CLIP IS AT A 90 DEGREE ANGLE AND THAT THE WALLS SIT TIGHT INTO THE CLIP.
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COMPLETE
NOT COMPLETE
FF2 - IS THE DETAIL AT FLOOR LEVEL TO THE PARTY AND EXTERAL WALL COMPLETE? ENSURE THAT THE CLIP GETS 4 NR, 80MM STAINLESS STEEL SCREWS FITTED INTO THE SOLE PLATE OF THE FIRST FLOOR WALL. ENSURE THE MEMBRANE IS CUT NEATLY USING A 50MM BATTEN AS YOUR GUIDE AND STAPLE MAKING SURE THAT NO DEBRIS / DUST CAN FALL BETWEEN THE MEMBRANE AND WALL. THEN FOAM UNDERNEATH THE MEMBRANE LEAVING IT FLUSH WITH THE PLANE OF THE WALL.
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COMPLETE
NOT COMPLETE
FF3 - IS THE THE PARTY, GABLE AND EXTERNAL WALLS PLUMB?
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COMPLETE
NOT COMPLETE
FF4 - IS THE PARTY WALL AT THE STAIRWELL LINING UP THE WITH THE GROUND FLOOR PARTY WALL? ENSURE THAT THE INFILL TIMBER WHEN FITTED DOES NOT COME OUT AHEAD OF THE PLANE OF THE WALL
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COMPLETE
NOT COMPLETE
FF5 - IS THE WALLS RACKING / LOAD BEARING WALLS THAT ARE RUNNING PARALLEL TO THE STAIRWELL LINING UP THE WITH THE FIRST FLOOR STUD WALLS?
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COMPLETE
NOT COMPLETE
FF6 - IS THE JOINT IN PARTY WALL SCREWED @ 200MM STAGGERED CENTRES WITH 120MM SCREWS? ENSURE ALSO THAT IF THE JOINT IS SLIGHTLY OPEN THAT IT IS FILLED WITH SILICONE AND FINISHED WITH FIRE FOAM.
*
COMPLETE
NOT COMPLETE
FF7 - IS THE SITE FITTED PLASTERBOARD FITTED AND TAPE AND JOINTED? ENSURE THAT THIS WALL IS PLUMB AND ALSO THAT THE INFILL TIMBER THAT WAS INSTALLED AFTER IS ON PLANE WITH THE REST OF THE WALL
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COMPLETE
NOT COMPLETE
FF8 - IS THE EXTERNAL CORNERS FOAMED? ENSURE THAT THE PLASTIC WAS REMOVED FIRST AND THAT THE FOAM DOES NOT PROTRUDE
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COMPLETE
NOT COMPLETE
FF9 - IS THE RACKING WALLS BRIDGED OVER IN THE END HOUSE
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COMPLETE
NOT COMPLETE
FF10 - BRIDGING TO BE SCREWED TO TRUSS CEILING JOIST (END HOUSE ONLY)
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COMPLETE
NOT COMPLETE
FF11 - IS THERE A CONTINUOUS TIMBER RUNNING ALONG THE PARTY / GABLE WALLS TO CARRY THE PLANE OF THE CEILING TO EITHER WALLS
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COMPLETE
NOT COMPLETE
FF12 - IS THE BATH BATH DIMENSIONS CORRECT- 1,740MM; THE WIDTH IS ALREADY PRE-DETERMINED; MAKE SURE ALL WALLS ARE PLUMB AND SQUARE?
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COMPLETE
NOT COMPLETE
FF13 - IS THE SHOWER DIMENSIONS CORRECT?- IN THE B TYPES THE ENSUITE SHOWER OPENING NEEDS TO BE 1,240MM X 850MM, IN THE BATHROOM THE SHOWER OPENING NEEDS TO BE 940MM X 940MM; IN THE E-TYPES - THE ENSUITE SHOWER OPENING IS 1,840MM X 940MM, IN THE BATHROOM THE SHOWER OPENING IS 1,040MM X 940MM; MAKE SURE ALL WALLS ARE PLUMB AND SQUARE?
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COMPLETE
NOT COMPLETE
FF14 - IS ALL STUD TO STUD FIXINGS @ 300MM MAX CENTRES?
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COMPLETE
NOT COMPLETE
FF15 - IS ALL STUDS FIXED TO THE FLOOR @ 300MM MAX CENTRES?
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COMPLETE
NOT COMPLETE
FF16 - IS ALL DOOR OPENINGS CUT OUT ON THE FIRST FLOOR LEVEL?
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COMPLETE
NOT COMPLETE
FF17 - HAVE ALL THE LIFTING STRAPS BEING REMOVED?
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COMPLETE
NOT COMPLETE
FF18 - HAVE ALL FIXINGS (NAILS & SCREWS) A FULL COVER OF TIMBER AROUND THEM? ENSURE THAT NO NAIL OR SCREW POINTS ARE VISABLE.
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COMPLETE
NOT COMPLETE
SECOND FLOOR
Does This Building Have An E-type Roof (If "NO" - Skip Remaining Fields)
SF1 - IS THE CLIPS FITTED TO THE FLOOR DECK USING 4 NR 30MM TWIST NAILS? ENSURE THESE CLIPS ARE KEPT STRAIGHT FROM CORNER TO CORNER AND PLUMBED WITH THE GROUND FLOOR PANELS. ENSURE THE CLIP IS AT A 90 DEGREE ANGLE AND THAT THE WALLS SIT TIGHT INTO THE CLIP.
COMPLETE
NOT COMPLETE
SF2 - IS THE DETAIL AT FLOOR LEVEL TO THE PARTY AND EXTERAL WALL COMPLETE? ENSURE THAT THE CLIP GETS 4 NR, 80MM STAINLESS STEEL SCREWS FITTED INTO THE SOLE PLATE OF THE FIRST FLOOR WALL. ENSURE THE MEMBRANE IS CUT NEATLY USING A 50MM BATTEN AS YOUR GUIDE AND STAPLE MAKING SURE THAT NO DEBRIS / DUST CAN FALL BETWEEN THE MEMBRANE AND WALL. THEN FOAM UNDERNEATH THE MEMBRANE LEAVING IT FLUSH WITH THE PLANE OF THE WALL.
COMPLETE
NOT COMPLETE
SF3 - IS THE THE PARTY, GABLE AND EXTERNAL WALLS PLUMB?
COMPLETE
NOT COMPLETE
SF4 -IS THE PARTY WALL AT THE STAIRWELL LINING UP THE WITH THE GROUND FLOOR PARTY WALL? ENSURE THAT THE INFILL TIMBER WHEN FITTED DOES NOT COME OUT AHEAD OF THE PLANE OF THE WALL
COMPLETE
NOT COMPLETE
SF5 - IS THE WALLS RACKING / LOAD BEARING WALLS THAT ARE RUNNING PARALLEL TO THE STAIRWELL LINING UP THE WITH THE FIRST FLOOR STUD WALLS?
COMPLETE
NOT COMPLETE
SF6 - IS THE JOINT IN PARTY WALL SCREWED @ 200MM STAGGERED CENTRES WITH 120MM SCREWS? ENSURE ALSO THAT IF THE JOINT IS SLIGHTLY OPEN THAT IT IS FILLED WITH SILICONE AND FINISHED WITH FIRE FOAM.
COMPLETE
NOT COMPLETE
SF7 -IS THE SITE FITTED PLASTERBOARD FITTED AND TAPE AND JOINTED? ENSURE THAT THIS WALL IS PLUMB AND ALSO THAT THE INFILL TIMBER THAT WAS INSTALLED AFTER IS ON PLANE WITH THE REST OF THE WALL
COMPLETE
NOT COMPLETE
SF8 - IS THE EXTERNAL CORNERS FOAMED? ENSURE THAT THE PLASTIC WAS REMOVED FIRST AND THAT THE FOAM DOES NOT PROTRUDE
COMPLETE
NOT COMPLETE
SF9 - IS THE RACKING WALLS BRIDGED OVER IN THE END HOUSE
COMPLETE
NOT COMPLETE
SF10 - BRIDGING TO BE SCREWED TO TRUSS CEILING JOIST (END HOUSE ONLY)
COMPLETE
NOT COMPLETE
SF11 - IS THERE A CONTINUOUS TIMBER RUNNING ALONG THE PARTY / GABLE WALLS TO CARRY THE PLANE OF THE CEILING TO EITHER WALLS
COMPLETE
NOT COMPLETE
SF12 - IS THE BATH BATH DIMENSIONS CORRECT- 1,740MM; THE WIDTH IS ALREADY PRE-DETERMINED; MAKE SURE ALL WALLS ARE PLUMB AND SQUARE?
COMPLETE
NOT COMPLETE
SF13 - IS THE SHOWER DIMENSIONS CORRECT?- IN THE B TYPES THE ENSUITE SHOWER OPENING NEEDS TO BE 1,240MM X 850MM, IN THE BATHROOM THE SHOWER OPENING NEEDS TO BE 940MM X 940MM; IN THE E-TYPES - THE ENSUITE SHOWER OPENING IS 1,840MM X 940MM, IN THE BATHROOM THE SHOWER OPENING IS 1,040MM X 940MM; MAKE SURE ALL WALLS ARE PLUMB AND SQUARE
COMPLETE
NOT COMPLETE
SF14 - IS ALL STUD TO STUD FIXINGS @ 300MM MAX CENTRES?
COMPLETE
NOT COMPLETE
SF15 - IS ALL STUDS FIXED TO THE FLOOR?
COMPLETE
NOT COMPLETE
SF16 - IS ALL DOOR OPENINGS CUT OUT ON THE FIRST FLOOR LEVEL?
COMPLETE
NOT COMPLETE
SF17 - HAVE ALL THE LIFTING STRAPS BEING REMOVED?
COMPLETE
NOT COMPLETE
SF18 - HAVE ALL FIXINGS (NAILS & SCREWS) A FULL COVER OF TIMBER AROUND THEM? ENSURE THAT NO NAIL OR SCREW POINTS ARE VISABLE.
COMPLETE
NOT COMPLETE
CLEANING
CN1 - HAS THE HOUSE BEEN CLEARED OF ALL EXCESS TIMBER, FIXINGS, TUBES OF ADHESIVE / SILICONE, PLASTIC ECT? ALL EXCESS MATERIALS LESS OFF CUTS IS TO BE SENT BACK TO THE COMPOUND / CONTAINER OR MOVED ONTO THE NEXT HOUSE.
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COMPLETE
NOT COMPLETE
CN2 - IS THE HOUSE SWEPT OUT FOR THE NEXT TRADE?
*
COMPLETE
NOT COMPLETE
CRITICAL DIMENSION
CD1 - STRUCTURAL OPENINGS - LIVING ROOM, W/C & KITCHEN - 2,097 X 952MM; UNDERSTAIRS STORE - 1,795 X 802MM; UTILITY - 2,097 x 852MM; BEDROOMS 2,097MM X 902MM; ENSUITE - 2,097MM X 802MM; BATHROOM - 2,097MM X 902MM; HOTPRESS - 2,097MM X 852MM
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COMPLETE
NOT COMPLETE
CD2 - BATH DIMENSIONS - 1,740MM; THE WIDTH IS ALREADY PRE-DETERMINED; MAKE SURE ALL WALLS ARE PLUMB AND SQUARE
*
COMPLETE
NOT COMPLETE
CD3 - SHOWER DIMENSIONS - IN THE B TYPES THE ENSUITE SHOWER OPENING NEEDS TO BE 1,240MM X 850MM, IN THE BATHROOM THE SHOWER OPENING NEEDS TO BE 940MM X 940MM; IN THE E-TYPES - THE ENSUITE SHOWER OPENING IS 1,840MM X 940MM, IN THE BATHROOM THE SHOWER OPENING IS 1,040MM X 940MM; MAKE SURE ALL WALLS ARE PLUMB AND SQUARE
*
COMPLETE
NOT COMPLETE
CD4 - STAIR DIMENSIONS- FROM THE PLASTERBOARD IN THE PARTY WALL TO THE FACE OF THE NEWEL NEEDS TO BE 840MM CLEAR SPACE
*
COMPLETE
NOT COMPLETE
CD5 - STAIR DIMENSIONS- FROM THE FURTHEST POINT OF THE BULKHEAD TIMBER, PLUMBED DOWN TO THE RAKE LINE FROM BULLNOSE TO BULLNOSE NEEDS TO BE NO LESS THAN 2020MM(1)
*
COMPLETE
NOT COMPLETE
CD6 - UTILITY DIMENSIONS - 1250MM FROM TIMBER TO TIMBER
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COMPLETE
NOT COMPLETE
DEFECTS
Record defect information below. Please specify the defect task eg FF1 with a description and a photo if available.
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Defect Description:
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