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Quality Control – Roof Carcass
EMCL LTD QUALITY CONTROL SIGN-OFF FORM (ROOF CARCASS)
Project Name:
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House No:
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Street Name:
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Cell No:
Date Of Inspection:
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Date Of Re-Inspection:
Name:
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First
Last
E-mail:
ROOF STAND
RS1 - PRIOR TO THE ROOF BEING ERECTED ON THE STAND, WAS THE STAND CHECKED FOR SQUARE AND LEVEL? THIS MUST BE CHECKED IN CASE THE STAND GOT A KNOCK WHEN THE PREVIOUS ROOF WAS BEEN TAKEN AWAY.
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COMPLETE
NOT COMPLETE
RS2 - WHEN THE ROOF IS BEING ASSEMBLED. WAS THERE A TEMPLET TRUSS AND TOP HAT PUT ON THE GROUND AND THEN ALL OTHER SUBSEQUENT TRUSSES AND TOP HATS BUILT OFF THE TEMPLET?. THIS PROCESS MUST BE ADHERED TO FOR 2 REASONS - 1. IT WILL FIND ANY DESCRIPINCIES IN THE TRUSSES AND TOP HATS. THIS WAY WILL MAKE SURE THE APEX AND EAVES ARE IN LINE. 2. THE TRUSEES MAY HAVE A SLIGTHLY DIFFERENT PLANE FROM ONE SIDE TO THE OTHER. THIS WILL INSURE THAT THE TRUSSES ARE NOT TURNED THE WRONG WAY AND WILL KEEP BOTH SIDES OF THE TRUSSES ON PLANE.
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COMPLETE
NOT COMPLETE
RS3 - WHEN THE ROOF WAS BEING ASSEMBLED. WAS THE TRUSSES NAILED OFF AS PER THE MANUFACTURES INSTRUCTIONS.
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COMPLETE
NOT COMPLETE
RS4 - WHEN THE ROOF WAS BEING ASSEMBLED WAS THE TRUSSES PUT TO THE CENTRES / POSITIONS AS LAID OUT BY THE MANUFACTURES DRAWINGS?
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COMPLETE
NOT COMPLETE
RS5 - WHEN THE ROOF WAS BEING ASSEMBLED WAS THE BRACING PUT TO THE CONFIGUERATION AS WAS LAID OUT ON THE MANUFACTURERS DRAWINGS?
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COMPLETE
NOT COMPLETE
RS6 - WHEN BEING ASSEMBLED CAN YOU CHECK THAT ALL OVERLAPPING BRACING, OVERLAPS OVER 2 TRUSSES? CAN YOU ALSO MAKE SURE THAT THE OVERLAPPING BRACING, OVERLAPS BESIDE AND NOT ON TOP OF THE OTHER BRACE.
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COMPLETE
NOT COMPLETE
RS7 - WHEN TRANSPORTING THE ROOF WITH THE TELEHANDLER WAS IT TRANSPORTED IN LINE WITH THE LIFT PLAN?
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COMPLETE
NOT COMPLETE
RS8 - HAVE ALL FIXINGS (NAILS & SCREWS) A FULL COVER OF TIMBER AROUND THEM? ENSURE THAT NO NAIL OR SCREW POINTS ARE VISABLE.
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COMPLETE
NOT COMPLETE
LIFTING ROOF TO THE WALL PLATE
LR1 - WAS THE LIFTING BARS CHECKED THAT THEY WERE IN GOOD WORKING ORDER AND WITHOUT ANY VISABLE DAMAGE?
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COMPLETE
NOT COMPLETE
LR2 -WAS THE LIFTING STRAPS CHECKED THAT THEY WERE IN GOOD WORKING ORDER AND WITHOUT ANY VISABLE DAMAGE?
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COMPLETE
NOT COMPLETE
LR3 - PRIOR TO THE LIFT WAS THE LIFTING BARS IN THERE CORRECT POSITION AS LAID OUT IN THE LIFT PLAN
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COMPLETE
NOT COMPLETE
ROOF TRUSSED ON THE WALL PLATE
RT1 - BEFORE THE ROOF TRUSSES ARE LIFTED UP ON TO THE ROOF WAS THE GABLE SPANDRELS AND GABLE LADDER IN POSITION? THIS IS REQUIRED TO KEEP ALL THE ROOFS IN LINE
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COMPLETE
NOT COMPLETE
RT2 - BEFORE THE ROOF TRUSSES ARE LIFTED AND THE GABLE SPANDREL AND GABLE LADDER ARE IN POSITION. A LINE IS REQUIRED TO BE PULLED FROM ONE GABLE TO THE THE OTHER. WHEN DOING THIS THERE NEEDS TO BE A TIMBER EXTENDED OUT FROM THE JOINT BETWEEN ONE BUILDING TO ANOTHER. THIS WILL KEEP THE LINE STRAIGHT OVER A LONG DISTANCE. WAS THIS DONE?
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COMPLETE
NOT COMPLETE
RT3 - WHEN THE ROOF WAS LANDED AND PRIOR TO TIEING OFF. WAS THE APEX SIGHTED?
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COMPLETE
NOT COMPLETE
RT4 - WHEN THE ROOF WAS LANDED AND PRIOR TO TIEING OFF. WAS THE ROOF TRUSS PLANE CHECKED ON THE BACK AND FRONT ??
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COMPLETE
NOT COMPLETE
RT5 - WHEN TIEING OFF THE GABLE SPANDRELS TO THE ROOF TRUSSES. WAS THE SPANDREL CHECKED THAT IT WAS PLUMB WITH THE GABLE PANEL BENEATH? THIS NEEDS TO BE CHECKED IN A THIRD FROM BOTH SIDES AND IN THE MIDDLE.
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COMPLETE
NOT COMPLETE
RT6 - WHEN TIEING OFF THE GABLE SPANDRELS TO THE ROOF TRUSSES. WAS THE GABLE LADDER CHECKED TO BE ON PLANE AND THE APEX IN LINE WITH THE TRUSSES?
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COMPLETE
NOT COMPLETE
RT7 - WHEN TYING OFF THE GABLE SPANDRELS TO THE ROOF TRUSSES. WAS IT TYIED OFF IN LINE WITH THE MANUFACTURERS INSTRUCTIONS? PAYING SPECIAL HEED TO THE FIXING DETAILS
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COMPLETE
NOT COMPLETE
RT8 - WHEN INSTALLING THE PARTY SPANDREL WALLS. IF THEY COME IN PARTS WAS ALL THE COMPONETS FITTED TIGHT TOGETHER? LEAVING NO SPACE BETWEEN THEM
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COMPLETE
NOT COMPLETE
RT9 - WHEN INSTALLING THE PARTY SPANDREL WALLS. WAS THE APEX OF THE SPANDREL IN LINE WITH THE APEX ON THE TRUSSES?
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COMPLETE
NOT COMPLETE
RT10 - WHEN INSTALLING THE INFILL TIMBERS TO THE PARTY SPANDREL. WAS THE PLANE CHECKED FROM THE ROOF TRUSSES ON EITHER SIDE OF THE PARTY SPANDREL?
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COMPLETE
NOT COMPLETE
RT11 - WAS THE TANK INSTALLED TO THE MANUFACTURES INSTRUCTIONS?
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COMPLETE
NOT COMPLETE
RT12 - IS ALL THE IRONMONGERY INSTALLED AS PER THE MANUFACTURERS DRAWINGS?
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COMPLETE
NOT COMPLETE
RT13 - WAS THE FASCIA INSTALLED KEEPING A PERFECT PLANE ON THE FACE AND UNDERNEATH FROM ONE END TO THE OTHER?
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COMPLETE
NOT COMPLETE
RT14 - WAS THE BATTEN FOR THE SOFFIT INSTALLED LEVEL WITH THE BOTTOM OF THE FASCIA?"
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COMPLETE
NOT COMPLETE
RT15 - WAS THE BATTEN FOR THE SOFFIT INSTALLED 150MM AWAY FROM THE TIMBER FRAME?
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COMPLETE
NOT COMPLETE
RT16 - ATTIC HATCH. WAS THE STRUCTURAL OPENING INSTALLED TO THE POSITION ON THE DRAWINGS?
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COMPLETE
NOT COMPLETE
RT17 - ATTIC HATCH. WAS THE CORRECT DIMENSIONS USED FOR THE STRUCTURAL OPENING? THERE IS DIFFERENT DIMENSIONS IN THE TYPE E'S TO THE OTHER TYPES. SEE DIMENSIONS BELOW
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COMPLETE
NOT COMPLETE
RT18 - HAVE ALL FIXINGS (NAILS & SCREWS) A FULL COVER OF TIMBER AROUND THEM? ENSURE THAT NO NAIL OR SCREW POINTS ARE VISABLE.
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COMPLETE
NOT COMPLETE
E-TYPE ROOFS ONLY
Does This Building Have An E-type Roof (If "NO" - Skip Remaining Fields)
ET1 - E-TYPES ONLY; ARE ALL RAFTERS INSTALLED CORRECTLY?
COMPLETE
NOT COMPLETE
ET2 - E-TYPE ONLY; ARE THE VELUX LIGHTS INSTALLED AS PER THE ARCHITECTS DRAWINGS? TICK NA IF NOT AN E-TYPE
COMPLETE
NOT COMPLETE
ET3 - E-TYPE ONLY; IS THE BOTTOM PART OF THE VELUX LIGHTS THE CORRECT DIMENSION OFF THE FLOOR? SEE DIMENSION BELOW. TYPE NA IF NOT AN E-TYPE
COMPLETE
NOT COMPLETE
ET4 - HAVE ALL FIXINGS (NAILS & SCREWS) A FULL COVER OF TIMBER AROUND THEM? ENSURE THAT NO NAIL OR SCREW POINTS ARE VISABLE.
COMPLETE
NOT COMPLETE
CLEANING
CN1 - HAS THE HOUSE BEEN CLEARED OF ALL EXCESS TIMBER, NAILS, SCREWS, CLIPS, STRAPS, TUBES OF ADHESIVE / SILICONE, PLASTIC ETC?
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COMPLETE
NOT COMPLETE
CN2 - IS THE HOUSE AND SCAFFOLD SWEPT OUT FOR THE NEXT TRADE?
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COMPLETE
NOT COMPLETE
CRITICAL DIMENSIONS
CD1 - ATTIC HATCH STRUCTURAL OPENINGS - ALL TYPES - 565MM X 1,220MM
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COMPLETE
NOT COMPLETE
CD2 - IN THE E-TYPES THE HEIGHT FROM THE FLOOR TO THE OPENING PART OF THE VELUX LIGHT SHOULD BE 1,050MM
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COMPLETE
NOT COMPLETE
DEFECTS
Record defect information below. Please specify the defect task eg FF1 with a description and a photo if available.
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